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Beschdigungsgefahr durch falsches Werkzeug Montagearbeiten mit ungeeignetem Werkzeug sind wegen der mglichen Beschdigung Montagearbeitenwt]f[bungeeignetem WerkzeugO_wegen DER mglichen Beschdigung des Gertes gefhrlich. DES Gertes gefhrlich0 " Zur Demontage der Zentrierung von der Spindel einen Gabelschlssel, keinesfalls " Vy\Demontage DER ZentrierungQDER Spindel einen Gabelschlssel keinesfalls eine Rohrzange verwenden. eine Rohrzange verwenden0  Page 23 ,{23u Instandhaltung Instandhaltung 23 23 Dichtungshalter mit Sitzdichtung abziehen. Dichtungshalterwt]f[bSitzdichtung abziehen0 Neuen Dichtungshalter und neue Sitzdichtung auf Spindel stecken. Neuen DichtungshalterTNEUE Sitzdichtung AUF Spindel stecken0 Loctite 640 auf Spindelgewinde auftragen. PNl640eY+YSpindelgewinde auftragen0 Zentrierung aufschrauben und mit einem passenden Gabelschlssel (SW 5,5) anziehen Zentrierung aufschraubenTwt]f[beinem passenden GabelschlsselSW 5,5 anziehen (Anzugsmoment 60 Ncm!) Anzugsmoment 60 Ncmv HINWEIS! HINWEIS Bei zu hohem Anzugsdrehmoment kann das Spindelgewinde beschdigt werden. RYVyhohem AnzugsdrehmomentaSi`DAS Spindelgewinde beschdigt werden0 WARNUNG! WARNUNG Beschdigungsgefahr durch falsches Werkzeug! Beschdigungsgefahr durch falsches Werkzeug Montagearbeiten mit ungeeignetem Werkzeug sind wegen der mglichen Beschdigung Montagearbeitenwt]f[bungeeignetem WerkzeugO_wegen DER mglichen Beschdigung des Gertes gefhrlich. DES Gertes gefhrlich0 " Zur Montage der Zentrierung auf die Spindel einen Gabelschlssel, keinesfalls eine " ZioDER Zentrierung AUF{kSpindel einen Gabelschlssel keinesfalls eine Rohrzange verwenden. Rohrzange verwenden0 Antrieb auf Ventilgehuse montieren: Antrieb AUF Ventilgehuse montieren WARNUNG! WARNUNG Gefahr durch falsche Schmierstoffe! Gefahr durch falsche Schmierstoffe Ungeeigneter Schmierstoff kann das Medium verunreinigen. Ungeeigneter SchmierstoffaSi`DAS-NI{verunreinigen0 Bei ӄ Sauerstoffanwendungen besteht dadurch Explosionsgefahr. Sauerstoffanwendungen besteht dadurch Explosionsgefahr0 " " Bei spezifischen Anwendungen wie zB Sauerstoff- oder Analyseanwendungen nur Sspezifischen AnwendungenOgZB SauerstoffeY_Analyseanwendungenm\ entsprechend zugelassene Schmierstoffe verwenden. entsprechend zugelassene Schmierstoffe verwenden0 Verletzungsgefahr durch ungewolltes Einschalten der Anlage und unkontrollierten Verletzungsgefahr durch ungewolltes Einschalten DERSWTunkontrollierten Wiederanlauf! Wiederanlauf " " Anlage vor unbeabsichtigtem Bettigen sichern. SWVOR unbeabsichtigtem Bettigen sichern0 " " Nach der Montage einen kontrollierten Wiederanlauf gewhrleisten. Nach DER*YGYeinen kontrollierten Wiederanlauf gewhrleisten0 WARNUNG! WARNUNG Beschdigungsgefahr bei unsachgemem Einbau! BeschdigungsgefahrSunsachgemem Einbau Der Einbau mit ungeeignetem Werkzeug oder das Nichtbeachten des Anzugsmoments f\Einbauwt]f[bungeeignetem WerkzeugeY_DAS Nichtbeachten DES Anzugsmoments ist wegen der mglichen Beschdigung des Gertes gefhrlich. SNewegen DER mglichen Beschdigung Gertes gefhrlich0 " " Zur Montage einen Gabelschlssel, keinesfalls eine Rohrzange verwenden. Vy\*YGYeinen Gabelschlssel keinesfalls eine Rohrzange verwenden0 " " Das Anzugsmoment beachten (siehe 8.3  Einbau ). eAnzugsmoment beachtenOST8.3 Einbau 0 Rohrgewinde fr Wiedereinbau des Antriebes einfetten (zB mit Klberpaste UH1 96-402 der Rohrgewinde.s~Wiedereinbau DES Antriebes einfettenZBwt]f[bKlberpaste UH1 96-402 DER Fa. l0 Klber) KQR Die Graphitdichtung bei Bedarf erneuern. !jwQGraphitdichtungRYBedarf erneuern0 Bei Steuerfunktion A Steuerluftanschluss des Antriebes mit Druckluft (5,5 bar) beaufschlagen, damit RY SteuerfunktionN*N Steuerluftanschluss DES Antriebeswt]f[bDruckluft beaufschlagen5,5h damit der Dichtteller vom Ventilsitz abhebt und nicht beschdigt wird. DER Dichtteller VOM Ventilsitz abhebtT-beschdigt wird0 Antrieb in das Ventilgehuse einschrauben. Antrieb(WDAS Ventilgehuse einschrauben0 Anzugsmoment beachten (siehe 8.3  Einbau )! Anzugsmoment beachtenOST8.3 Einbau  Sollte die Position des Steuerluftanschlusses fr die Montage des Schlauches Sollte!jwQMOnDES Steuerluftanschlusses.s~{ko[Schlauches ungnstig sein, kann der Steuerluftanschluss um 360stufenlos verdreht werden. ungnstigv aSi`DER Steuerluftanschluss UM 360 stufenlos verdreht werden0  Page 24 ,{24u Strungen Strungen 24 24 12 Strungen 12 Strungen Strung Strung Beseitigung Beseitigung Steuerdruck zu gering SteuerdruckVygering Siehe Druckangabe auf dem Typschild. OSTDruckangabeeY+YDEM Typschild0 Mediumsdruck zu hoch MediumsdruckVyHOCH Siehe Druckangabe auf dem Typschild. OSTDruckangabeeY+YDEM Typschild0 Antrieb schaltet nicht. Antrieb schaltet -0 Flierichtung vertauscht Flierichtung vertauscht Siehe Pfeilrichtung auf dem Gehuse. OSTPfeilrichtungeY+YDEM Gehuse0 Strung Strung Beseitigung Beseitigung Ventil ist nicht dicht. Ventil IST -dicht0 Schmutz zwischen Dichtung und Ventilsitz eFz(zwischen DichtungTVentilsitz Schmutzfnger einbauen Schmutzfnger einbauen Sitzdichtung verschlissen Sitzdichtung verschlissen Neuen Dichtteller einbauen Neuen Dichtteller einbauen Sitzdichtung beschdigt, zB durch Sitzdichtung beschdigt ZB durch Fremdkrper, Span oder hnliches Fremdkrper 荦^eY_hnliches Neuen Dichtteller einbauen Neuen Dichtteller einbauen Flierichtung vertauscht Flierichtung vertauscht Siehe Kennzeichnung auf dem Typschild. OSTKennzeichnungeY+YDEM Typschild0 Steuerdruck zu gering SteuerdruckVygering Siehe Druckangabe auf dem Typschild. OSTDruckangabeeY+YDEM Typschild0 Mediumsdruck zu hoch MediumsdruckVyHOCH Siehe Druckangabe auf dem Typschild. OSTDruckangabeeY+YDEM Typschild0 Ventil leckt an der Ventil lecktlTu Entlftungsbohrung. Entlftungsbohrung0 Dachmanschettenpackung verschlissen Dachmanschettenpackung verschlissen Antrieb austauschen Antrieb austauschen  Page 25 ,{25u Ersatzteile Ersatzteile 25 25 13 Ersatzteile 13 Ersatzteile VORSICHT! VORSICHT Verletzungsgefahr, Sachschden durch falsche Teile! Verletzungsgefahr Sachschden durch falsche Teile Falsches Zubehr und ungeeignete Ersatzteile knnen Verletzungen und Schden am Falsches ZubehrTungeeignete Ersatzteile knnen VerletzungenTl{v NHS Gert und dessen Umgebung verursachen GertTdessen Umgebung verursachen Nur Originalzubehr, sowie Originalersatzteile der Firma Brkert verwenden. W^lOriginalzubehr sowie Originalersatzteile DER Firmaߍ[_verwenden0 13.1 Ersatzteilstze 13.1 Ersatzteilstze Als Ersatzteilsatz fr das Schrgsitzventil Typ 2000 INOX ist erhltlich: ALS Ersatzteilsatz.s~DAS SchrgsitzventilxQW2000 INOX IST erhltlich " " Dichtungssatz Dichtungssatz bestehend aus Graphitdichtung, Dichtungshalter, Sitzdichtung, Zentrierung Dichtung bestehend AUS Graphitdichtung Dichtungshalter Sitzdichtung Zentrierung Dichtung (Bestell-Nr. 220053) 220053 Bestell-Nr. Abb. ABB0 6: Ersatzteile 6Ersatzteile 1 1 2 2 3 3 4 4 1 1 Graphitdichtung Graphitdichtung 2 2 Dichtungshalter Dichtungshalter 3 3 Sitzdichtung Sitzdichtung 4 4 Zentrierung Dichtung Zentrierung Dichtung  Page 26 ,{26u Verpackung, Transport Verpackung Џ 26 26 14 Verpackung, Transport 14 Verpackung Џ 15 Lagerung 15 Lagerung 16 Entsorgung 16 Entsorgung ! Entsorgen Sie das Gert und die Verpackung umweltgerecht. !Entsorgen SIE DAS GertNVerpackung umweltgerecht0 WARNUNG! WARNUNG Umweltschden durch von Medien kontaminierte Gerteteile. Umweltschden durchQMedien kontaminierte Gerteteile0 Halten Sie die diesbezglich geltenden Entsorgungsvorschriften und geltenden EntsorgungsvorschriftenTSIE{kdiesbezglich Halten Umweltbestimmungen ein. Umweltbestimmungen EIN0 Hinweis: Hinweis Beachten Sie die nationalen Abfallbeseitigungsvorschriften. Beachten SIE{knationalen Abfallbeseitigungsvorschriften0 Bedienungsanleitung: Bestell-Nr. BedienungsanleitungBestell - NR0 805856 805856 HINWEIS! HINWEIS Transportschden! Transportschden Unzureichend geschtzte Gerte knnen durch den Transport beschdigt werden. Unzureichend geschtzte Gerte knnen durch]tzЏbeschdigt werden0 " " Gert vor Nsse und Schmutz geschtzt in einer stofesten Verpackung Gert VOR NsseTeFz(geschtzt einer stofesten Verpackung transportieren. transportieren0 " " Eine ber- bzw. Eine NB\BZW0 Unterschreitung der zulssigen Lagetemperatur vermeiden. Unterschreitung DER zulssigen Lagetemperatur vermeiden0 HINWEIS! HINWEIS Falsche Lagerung kann Schden am Gert verursachen. Falsche LagerungaSi`l{vGert verursachen0 Lagern Sie das Gert trocken und staubfrei! Lagern SIE DAS Gert trockenTstaubfrei Lagertemperatur. Lagertemperatur0  20 & + 65 C - 20 ... + 65 C  Page 27 ,{27u Operating Instructions d\Of Operating instructions d\Of Instructions de Service DE gRf Type 2000 INOX 2000 INOXW 2/2-way angle seat valve 2/2-҉^  Page 28 ,{28u Entsorgung Entsorgung Table of Contents vU_h 1 OPERATING INSTRUCTIONS............................................................................... 1\ONf............................................... ................................ 30 30 1.1 1.1 30 30 2 AUTHORIZED USE................................................................................................ 2cCgO(u............................................... ................................................. 31 31 2.1 2.1 31 31 2.2 2.2 Predictable SKm 31 31 3 BASIC SAFETY INSTRUCTIONS.......................................................................... 3W,g[hQĉ z.............................................. ............................ 32 32 4 GENERAL INFORMATION.................................................................................... 4N,Oo`............................................... ..................................... 33 33 4.1 4.1 Scope of V 33 33 4.2 4.2 33 33 4.3 4.3 33 33 5 PRODUCT DESCRIPTION..................................................................................... 5*NNTf............................................... ...................................... 34 34 5.1 5.1 General N, 34 34 5.2 5.2 Properties ^\'` 34 34 5.2.1 5.2.1 Restrictions P6R 34 34 5.3 5.3 Intended Application gv^(u 34 34 5.3.1 5.3.1 Application areas ^(uW 34 34 6 TECHNICAL DATA................................................................................................ 6b/gpenc............................................... ................................................. 35 35 6.1 6.1 Operating ]\O 35 35 6.1.1 6.1.1 Temperature ranges )n^V 35 35 6.1.2 6.1.2 Pressure ranges SR V 36 36 6.2 6.2 General Technical (ub/g 37 37 6.2.1 6.2.1 Control functions c6RR 37 37 6.2.2 6.2.2 37 37 6.2.3 6.2.3 Connections ޏc 37 37 6.2.4 6.2.4 37 37 6.2.5 6.2.5 Installation position [ňMOn 37 37 7 STRUCTURE AND FUNCTION ............................................................................. 7~gTR.............................................. ............................... 38 38 7.1 7.1 38 38 7.2 7.2 38 38 7.2.1 7.2.1 Control functions c6RR 38 38 7.2.2 7.2.2 incoming flow under OeQAmϑ N 38 38  Page 29 ,{29u 29 29 8 8 39 39 8.1 8.1 Safety instructions [hQf 39 39 8.2 8.2 Before Installation [ňMRvQY 39 39 8.2.1 8.2.1 Preparatory y{Y 39 39 8.3 8.3 40 40 8.4 8.4 Pneumatic connections lRޏc 42 42 9 9 43 43 9.1 9.1 Safety instructions [hQf 43 43 10 10 MAINTENANCE, CLEANING.............................................................................. ~O nm............................................... ............................... 44 44 10.1 10.1 Safety instructions [hQf 44 44 10.2 10.2 Maintenance ~b 44 44 10.2.1 10.2.1 44 44 10.2.2 10.2.2 Wearing parts of the angle seat valve: .................................................................................................... f_cNv҉^.......................................................................................... .................................................. ........ 44 44 10.2.3 10.2.3 44 44 10.3 10.3 Recommended Auxiliary cPR 45 45 10.3.1 10.3.1 Product designations and manufacturers: ............................................................................................... NT TyT6R FU............................................. .................................................. 45 45 11 11 46 46 11.1 11.1 Replacing the Valve fbc 46 46 12 12 50 50 13 13 SPARE PARTS ................................................................................................... YN................................................ .................................................. 0 51 51 13.1 13.1 Replacement part fbcN 51 51 14 14 PACKAGING AND TRANSPORT....................................................................... SňSЏ............................................... ........................ 52 52 15 15 52 52 16 16 DISPOSAL Yn 52 52  Page 30 ,{30u Operating Instructions d\O f 1 Operating Instructions 1d\Of The operating instructions describe the entire life cycle of the device. d\OKbQcNYvte*Nu}ThTg 0 Keep these instructions in a location OYuُNf (WN*NMOn which is easily accessible to every user, and make these instructions available to every new owner of the ُ/f_[fc0RkN*N(u7b OُNcNcO~kN*Nev@b g device. Y0 WARNING! fJT The operating instructions must be read and understood d\OffN_{Tt Please read the operating instructions thoroughly. N~d\Of{_^0 Observe the chapter "Intended use" und "General Safety Instructions"! u[,gzv O(u(u T [hQ{w;`R  1.1 Symbols 1.1&{S DANGER! qSi Warns of an immediate danger! sSeqSivfJT Failure to observe the warning will result in a fatal or serious injury. Nu[fJT\[N*N}Tb%N͑$O[0 WARNING! fJT Potentially dangerous situation! \o(WqSiv`Q N Serious or fatal injuries  may result from not observing the safety instructions. %N͑b}Tv$O[-SO[ Nu[[hQc:y0 CAUTION! la Potentially dangerous situation! \o(WqSiv`Q N Medium or minor injuries  may result from not observing the safety instructions. -NI{b{_v$O[-SO[ Nu[[hQc:y0 Indicates important additional information as well as tips and recommendations hfN͑veEQOo` NSc:yT^ for the handling and flawless functioning of the device. YvYtT[eUtvЏ\O0 Refers to information in these operating instructions or in other documentation. /fcOo`(WُNd\OfbvQNeN0 ! Designates a section, which you must carry out. ! c[N*NR `O_{ۏL0 Without l g symbol va_ NOTE! la Potentially dangerous situation! \o(WqSiv`Q N Failure to observe the warning may result in property damage. Nu[fJT S b"N_c1Y 0  Page 31 ,{31u Authorized Use cCg O(u 31 31 2 Authorized Use 2cCgO(u Non-authorized use of the angle seat valve Type 2000 INOX (designated as device in the following) ҉^W2000 INOX(WN Nc[:NYv^cCgO(u can be dangerous to people, nearby equipment and the environment. S/fqSivN DяvYTsX0 The device is designed for the controlled flow-rate of liquid and gaseous media. 勾Y/fN:Nc6RmSOTlSON(vAm 0 During use observe the permitted data, the operating conditions and conditions of use specified in the (WO(uǏ z-Nu[AQvpenc (Wc[v~%rQTO(uagN contract documents and operating instructions, as described in the chapter "Product Description". T TeNT\ONc[fN Nz-Nv NTf 0 The device may be used only in conjunction with third-party devices and components recommended and ňnS(uNN(WN,{ NevYTcPv~ NT~T authorized by Brkert. cCg1u[_0 Correct transportation, correct storage and installation and careful use and maintenance are essential for cknxvЏ PX[T[ňcknxT(Na0WO(uTO{Q/f_ NS\v reliable and faultless operation. S`Tevd\O0 Use the device only as intended. O(uvS/f\O:NgvY 0 2.1 Restrictions 2.1P6R If exporting the system/device, observe any existing restrictions. YgQS|~/Y ‰[0RNUOs gvP6R 0 2.2 Predictable Misuse 2.2Sv(u " Supply the medium connectors only with those media which are specified as flow media in the chapter " SO^Nz-NvNc[:NAmZSOvZSON(ޏchV entitled "Technical Data". :N b/gpenc 0 " Do not physically stress the housing (eg by placing objects on it or standing on it). " NSO:_vOO?bYM.U[ab 0 " Do not make any external modifications to the device housings. " NNUOYO9eYvYX 0 Do not paint the housing parts or Nlo?bK\Rb screws! N  Page 32 ,{32u Basic Safety Instructions W,g [hQĉ z 32 32 3 Basic Safety Instructions 3*NW,g[hQĉ z These safety instructions do not make allowance for any ُN[hQc:y N\ONUO%m4 " contingencies and events which may arise during the installation, operation and maintenance of the " (W[ňǏ z-NSQsvzSNNTNN ЏLT~b devices. Y0 " local safety regulations  the operator is responsible for observing these regulations, also with " S_0Wv[hQlĉ-Џ%FU#u[ُNĉ[ _NN reference to the installation personnel. S[ňNXT0 Danger  high pressure! qSi-ؚS " Before loosening pneumatic lines and valves, turn off the pressure and vent the lines. " ~gRlR{STKNMR sQ핋SRTSl~0 Risk of crushing from moving pneumatic connection! ޏcyRlR4xxvqSi  " When opening and closing the device, do not touch the moving pneumatic " (W_U^_TU^_Y NxdyRlR connection. ޏc0 " Do not reach into the area immediately above and below the control air connection. " `O NzsSۏeQ0W:S0Rc6Rzzlޏcv NeT Ne0 Risk of burns! p$OvqSi  During long-term operation, as well as operation with hot media, the surface of the (WgvЏ\O NSd\ONpN( hb device can become very hot. YSNS_^8^p0 " " Do not touch the device with bare hands. N(uKbxdY0 General hazardous situations N,qSiv`Q N To prevent injuries, ensure that: :NMQS$O ^nxO " The system cannot be activated unintentionally. " |~SN No;meav0 " Installation and repair work may be carried out by authorized technicians only and " [ňT~O]\O SۏLcCgvb/gNXTS with the appropriate tools. NTv]wQ0 " After an interruption in the power supply or pneumatic supply, ensure that the process " (W5unbln-NeT nxOۏ z is restarted in a defined or controlled manner. (W[INbc6Rve_͑e/TR 0 " The device may be operated only when in perfect condition and in consideration of " d\OYSS g(W[vagN v^(WQ the operating instructions. d\Of0 " The general rules of technology apply to application planning and operation of the " b/gvN,ĉR(uN^(u z^vĉRTЏ\O device. Y0 The angle seat valve Type 2000 INOX was developed with due consideration given ҉^W2000 INOXv_S v^S_Q to the accepted safety rules and is state-of-the-art. lQv[hQĉRTV[vgHQۏv 0 Nevertheless, dangerous 6q qSi situations may occur. SSuv`Q0 Failure to observe this operating manual and its operating instructions as well as Nu[,gd\OKbQTd\Oc:yNS unauthorized tampering with the device release us from any liability and also d{9eYʑ>ebN NbbNUO#N v^ invalidate the warranty covering the devices and accessories! mvvYTMNvOO1YHe  Page 33 ,{33u General Information N, De 33 33 4 General Information 4N,De 4.1 Scope of Supply 4.1O'V Check immediately upon receipt of the delivery that the contents are not damaged and that the type and hgT 6e0RvQ[ N_cOWvNNT{|WvzsS scope agree with the delivery note and packing list. V Tav'US ň{US0 If there are any discrepancies, please contact us immediately. Yg gNUO N&{ l NT|bN0 Germany _V Contact address: T|0W@W Brkert Fluid Control System [_AmSOc6R|~ Sales Center Chr.-Brkert-Str. 13-17 13-17 D-74653 Ingelfingen Tel. 5u݋0 : 49 (0)7940 10-91 111 Fax: 49 (0)7940 10-91 448 E-mail: info@de.buerkert.com International VE Contact addresses can be found on the Internet at: www.buerkert.com => Brkert => Company => Locations 4.2 Warranty This document contains no promises of guarantee. Please refer to our general terms of sales and delivery. NN0 The warranty is only valid if the device is used as authorized in accordance with the specified application conditions. The warranty extends only to defects in the angle seat valve Type 2000 INOX and its components. We accept no liability for any kind of collateral damage which could occur due to failure or malfunction of the device. 4.3 Licenses The approval rating on the Brkert labels refers to Brkert products.  Page 34 ,{34u Product Description NT c 34 34 5 Product Description 5.1 General Description The 2/2-way angle seat valve Type 2000 INOX is suitable for liquid and gaseous media. It uses neutral gases or air (control media) to control the flow-rate of water, alcohol, oil, fuel, hydraulic fluid, saline solution, lye, organic solvent and steam (flow media). 5.2 Properties " " High tightness by self-adjusting V-shaped packing (spindle sealing element). " " High flow values by the streamlined valve housing made of stainless steel. " " Control air connection can be rotated centrally and steplessly through 360. " " Optical position indicator " " Maintenance-free 5.2.1 5.2.1 Restrictions P6R WARNING! fJT Risk of injury due to closing shock! A closing shock could cause the lines and device to explode. Due to the risk of closing shock, valves with incoming flow over seat must not be used for liquid media! " " Consider the type of incoming flow and the type of medium for operation of the device. Y0 5.3 Intended Application Area Observe the maximum pressure range according to the rating plate! " " Steam, neutral gases and liquids up to 16 bar / 180 C " " Aggressive media 5.3.1 5.3.1 Application areas ^(uW eg OY Plant construction Food processing ߘTR] Chemical process engineering Sterilizer construction Cooling systems QtS|~  Page 35 ,{35u Technical Data 35 35 6 Technical Data WARNING! fJT Risk of injury from high pressure! Important device-specific technical specifications are indicated on the rating plate. " " Observe permitted pressure range on the rating plate of the device. 6.1 Operating Conditions 6.1.1 6.1.1 Temperature ranges )n^V Permitted temperatures: Ambient temperature: 0 C - + 60 C Medium temperature: 0 C - + 180 C The combination of maximum medium temperature and maximum ambient temperature is indicated on the following graph: Fig. V 1: Combination of medium temperature - ambient temperature The angle seat valve is autoclavable. For this purpose, the control air connection must be removed.  Page 36 ,{36u Technical Data 36 36 6.1.2 6.1.2 Pressure ranges Permitted control pressure for control function A: 5.5  10 bar Permitted control pressure for control function B: 2.0  10 bar Medium pressure for control function A: from vacuum to 16 bar Required minimum control pressure for control function B depending on the medium pressure The following graph indicates the minimum control pressure required for control function B depending on the medium pressure. Fig. V 2: Pressure graph, control function B, incoming flow under seat  Page 37 ,{37u Technical Data 37 37 6.2 General Technical Data 6.2.1 6.2.1 Control functions c6RR Control function A Closed by spring force in rest position. Control function B Opened by spring force in rest position. 6.2.2 6.2.2 Materials Pge Valve housing 316L 316L Actuator gbL:gg 1.4404 1.4404 Sealing elements FKM Spindle seal PTFE-V rings with spring compensation (with silicone grease) Seat seal PTFE ZVlYNp Spindle ;Nt 1.4401/1.4404 6.2.3 6.2.3 Connections ޏc Control air connection 45hose plug-in connection 4/2 M5 (Recommendation) Order no. -S0 903383 Medium connection G3/8 and NPT3/8 - socket connection G1/2 - external thread Welded support in accordance with EN ISO 1127/ISO 4200, DIN 11850 series 2, ASME BPE ASME BPE Other connections on request 6.2.4 6.2.4 Media ZSO Control medium c6RN( neutral gases, air Flow media Water, alcohols, oils, fuels, hydraulic fluids, saline solutions, lyes, organic solvents, steam, air, neutral gases 6.2.5 6.2.5 Installation position any position, preferably with actuator face up  Page 38 ,{38u Structure and Function 38 38 7 Structure and Function 7.1 Structure The angle seat valve consists of a pneumatically actuated piston actuator and a 2/2-way valve housing. The actuator is manufactured from 1.4404. The tried and tested, self-adjusting V-shaped packing ensures high tightness. The flow-enhancing valve housing made of stainless steel enables high flow values. 7.2 Function Depending on the version, the seat of the valve is closed with or against the medium flow. Spring force (SFA) or pneumatic control pressure (SFB) generates the closing force on the disk. The force is transferred via a spindle which is connected to the actuator piston. 7.2.1 7.2.1 Control functions c6RR Control function A (SFA) Closed by spring force in rest position. Control function B (SFB) Opened by spring force in rest position. 7.2.2 7.2.2 incoming flow under seat Depending on the version, the valve is closed against the medium flow by spring force (control function A, SFA) or by control pressure (control function B, SFB). As the medium pressure is under the disk, this pressure contributes to the opening of the valve. WARNING! fJT Medium may be discharged if minimum control pressure is too low or medium pressure too high! If the minimum control pressure is too low for SFB or the permitted medium pressure is exceeded, leaks may occur. " " Observe minimum control pressure " " Do not exceed medium pressure " " See chapter 6.1.2 "Operating Conditions / Pressure Ranges"  Page 39 ,{39u Assembly 'YO 39 39 8 Assembly 8.1 Safety instructions DANGER! qSi Risk of injury from high pressure in the equipment! " Before loosening pneumatic lines and valves, turn off the pressure and vent the lines. WARNING! fJT Risk of injury from improper assembly! " " Installation may be carried out by authorized technicians only and with the appropriate tools. Risk of injury from unintentional activation of the system and an uncontrolled restart! " " Secure system from unintentional activation. " " Following assembly, ensure a controlled restart. DANGER! qSi Risk of crushing from moving pneumatic connection! " When opening and closing the device, do not touch the moving pneumatic connection. ޏc0 " Do not reach into the area immediately above and below the control air connection. 8.2 Before Installation " " The angle seat valve can be installed in any position, preferably with the actuator face up. " " Before connecting the valve, ensure the pipelines are flush. " " Observe flow direction. 8.2.1 8.2.1 Preparatory tasks Clean pipelines (sealing material, swarf, etc.). Welded housing Remove actuator before welding in the valve housing  Page 40 ,{40u Assembly 'YO 40 40 8.3 Installation Remove actuator from the valve housing (for welded housings only): WARNING! fJT Risk of damage if the wrong tools are used! It is dangerous to use unsuitable tools for installation work as the device may be damaged. _cOW0 " To remove the actuator from the valve housing, use an open-end wrench, never a pipe wrench. Control function A: Pressurize control air connection with compressed air so that the disk is lifted off the valve seat and is not damaged. N_cOW0 Control function B: For control function B it is not necessary to apply compressed air for installation. Remove actuator when valve is in open position. Remove actuator from valve housing using open-end wrench. Fig. V 3: Angle seat valve, structure and description  Page 41 ,{41u Assembly 'YO 41 41 Installing valve housing in pipeline: For welded housings Weld valve housing in pipeline system. If required, replace graphite seal. For other housing versions Connect valve housing to pipeline. Installing actuator on valve housing: WARNING! fJT Danger if incorrect lubricants used! Unsuitable lubricant may contaminate the medium. In oxygen applications there is a risk of an explosion. rp0 " " In specific applications, eg oxygen or analysis applications, use appropriately authorized lubricants only. Risk of injury from unintentional activation of the system and an uncontrolled restart! " " Secure system from unintentional activation. " " Following assembly, ensure a controlled restart. WARNING! fJT Risk of damage from improper installation! Assembly with unsuitable tools or non-observance of the tightening torque is dangerous as the device may be damaged. " " For installation use an open-end wrench, never a pipe wrench. " " Observe the tightening torque (see below). Tightening torque: 40 3 Nm Grease pipe thread before re-installing the actuator (eg with Klber paste UH1 96-402 from Klber) For control function A: Pressurize control air connection with compressed air (5.5 bar) so that the disk is lifted off the valve seat and is not damaged when screwed in. Screw actuator into the valve housing. Observe tightening torque (see above)! NOTE! la If the position of the control air connection is unfavorable for installation of the hose, the control air connection can be rotated steplessly through 360.  Page 42 ,{42u Assembly 'YO 42 42 8.4 Pneumatic connections NOTE! la The 45-angle connection, which can be ordered sepa rately, is recommended for the control air connection! In this case the free-moving hose length should be min. 250 mm. If the hose length is shorter, the durability and function of the plug-in coupling will be impaired! NOTE! la If a straight control air connection is used, the free-moving hose length should be min. R0 400 mm. If the hose length is shorter, the durability and function of the plug-in coupling will be impaired! DANGER! qSi Risk of crushing! " Due to the risk of crushing, a 90-control air con nection must not be used! DANGER! qSi Risk of injury from high pressure in the equipment! " Before loosening pneumatic lines and valves, turn off the pressure and vent the lines. WARNING! fJT Risk of injury from unsuitable connection hoses! Hoses which cannot withstand the pressure and temperature range may result in hazardous situations. " Use only hoses which are authorized for the indicated pressure and temperature range. V0 " Observe the data sheet specifications from the hose manufacturers.  Page 43 ,{43u Start-Up /TR 43 43 9 Start-Up 9.1 Safety instructions WARNING! fJT Danger due to improper operation! Improper operation may result in injuries as well as damage to the device and the area around it. " Before start-up, ensure that the operating personnel are familiar with and completely understand the contents of the operating instructions. " In particular observe the safety instructions and authorized use. " The device/the system may be started by adequately trained personnel only.  Page 44 ,{44u Maintenance, Cleaning 44 44 10 Maintenance, Cleaning 10.1 Safety instructions DANGER! qSi Risk of injury from high pressure in the equipment! " Before loosening pneumatic lines and valves, turn off the pressure and vent the lines. WARNING! fJT Danger due to improper maintenance work! " " Improper maintenance may result in injuries as well as damage to the device and the surrounding area. hT0W:S0 " " Maintenance may be performed by authorized technicians only. " " To screw in or unscrew the valve housing or actuator, use an open-end wrench, never a pipe wrench, and observe tightening torques. 10.2 Maintenance Work 10.2.1 Actuator: The actuator of the angle seat valve is maintenance-free. 10.2.2 Wearing parts of the angle seat valve: Parts which are subject to natural wear: " " Disk xv " " Graphite seal If leaks occur, replace the particular wearing part with an appropriate spare part (see Chapter 13 "Spare parts"). 10.2.3 Cleaning Commercially available cleaning agents can be used to clean the outside. NOTE! la Avoid causing damage with cleaning agents. " Before cleaning, check that the cleaning agents are compatible with the housing materials and seals.  Page 45 ,{45u Maintenance, Cleaning 45 45 10.3 Recommended Auxiliary Materials 10.3.1 Product designations and manufacturers: In this manual the following auxiliary materials are recommended for faultless operation, maintenance and repair of the device: Type of auxiliary material Pge Product designation Manufacturer and Internet address Lubrication paste Klber paste UH1 96-402 Klber Lubrication Mnchen KG www.klueber.de Adhesive |BR Loctite 640 Marketing Loctite, Henkel AG & Co.KGaA www.loctite.de  Page 46 ,{46u Repairs 46 46 11 Repairs CAUTION! la Using the wrong accessories or spare parts may be dangerous! The wrong accessory or unsuitable spare parts may cause injuries and damage to the device or the surrounding area. " Use only original accessories as well as original spare parts from Brkert GmbH & Co. KG. 11.1 Replacing the Valve Set The valve set consists of: " " Seal holder " " Seat seal " " Seal centering " " Graphite seal Before the valve set can be replaced, the actuator must be removed from the valve housing. DANGER! qSi Risk of injury from discharge of medium and pressure! It is dangerous to remove a device which is under pressure due to the sudden release of pressure or discharge of medium. " Before removing a device, switch off the pressure and vent the lines. WARNING! fJT Risk of damage if the wrong tools are used! It is dangerous to use unsuitable tools for installation work as the device may be damaged. _cOW0 " To remove the actuator from the valve housing, use an open-end wrench, never a pipe wrench.  Page 47 ,{47u Repairs 47 47 Removing the actuator from the valve housing: Control function A: Pressurize control air connection of the actuator with compressed air (5.5 bar) so that the disk is lifted off the valve seat and is not damaged. Control function B: For control function B it is not necessary to apply compressed air for removal. Remove actuator when valve is in open position. Remove actuator from valve housing using open-end wrench (WAF 22). Fig. V 4: Angle seat valve, repairs  Page 48 ,{48u Repairs 48 48 Replacing valve set: Fig. V 5: Valve set Procedure: z^ Counter spindle on the wrench flat using open-end wrench (WAF 7). Carefully loosen centering using a suitable open-end wrench (WAF 5.5) to prevent damaging the spindle thread. Unscrew centering WARNING! fJT Risk of damage if the wrong tools are used! It is dangerous to use unsuitable tools for installation work as the device may be damaged. _cOW0 " To remove the centering from the spindle, use an open-end wrench, never a pipe wrench. sbKb0  Page 49 ,{49u Repairs 49 49 Remove seal holder together with seat seal. Attach new seal holder and new seat seal to spindle. Apply Loctite 640 to spindle thread. Screw on centering and tighten using a suitable open-end wrench (WAF 5.5) (Tightening torque 60 Ncm!) NOTE! la If the tightening torque is too high, the spindle thread may be damaged. WARNING! fJT Risk of damage if the wrong tools are used! It is dangerous to use unsuitable tools for installation work as the device may be damaged. _cOW0 " To install the centering on the spindle, use an open-end wrench, never a pipe wrench. Installing actuator on valve housing: WARNING! fJT Danger if incorrect lubricants used! Unsuitable lubricant may contaminate the medium. In oxygen applications there is a risk of an explosion. rp0 " " In specific applications, eg oxygen or analysis applications, use appropriately authorized lubricants only. Risk of injury from unintentional activation of the system and an uncontrolled restart! " " Secure system from unintentional activation. " " Following assembly, ensure a controlled restart. WARNING! fJT Risk of damage from improper installation! Assembly with unsuitable tools or non-observance of the tightening torque is dangerous as the device may be damaged. " " For installation use an open-end wrench, never a pipe wrench. " " Observe the tightening torque (see 8.3 "Installation"). Grease pipe thread for re-installation of the actuator (eg with Klber paste UH1 96-402 from Klber) If required, replace graphite seal. For control function A Pressurize control air connection of the actuator with compressed air (5.5 bar) so that the disk is lifted off the valve seat and is not damaged. Screw actuator into the valve housing. Observe tightening torque (see 8.3 "Installation")! If the position of the control air connection is unfavorable for installation of the hose, the control air connection can be rotated steplessly through 360.  Page 50 ,{50u Malfunctions 50 50 12 Malfunctions Malfunction Remedial action eQeLR Control pressure too low See pressure specifications on the rating plate. g0 Medium pressure too high See pressure specifications on the rating plate. g0 Actuator does not switch. Direction of flow interchanged See direction or arrow on the housing. Malfunction Remedial action eQeLR Valve is not sealed. Dirt between seal and valve seat Installing dirt trap Seat seal worn Installing new disk Seat seal damaged, eg by foreign objects, swarf or similar Installing new disk Direction of flow interchanged See identification on the rating plate. Control pressure too low See pressure specifications on the rating plate. g0 Medium pressure too high See pressure specifications on the rating plate. g0 Valve is leaking on the release bore. V-shaped packing worn Replacing actuator  Page 51 ,{51u Spare parts 51 51 13 Spare parts CAUTION! la Risk of injury and/or damage by the use of incorrect parts! Incorrect accessories and unsuitable spare parts may cause injuries and damage the device and the surrounding area. Use only original accessories and original spare parts from Brkert. 13.1 Replacement part sets The following replacement part set is available for the angle seat valve Type 2000 INOX: " " Seal set consisting of graphite seal, seal holder, seat seal, seal centering (Order no. 220053) Fig. V 6: Spare parts 1 1 2 2 3 3 4 4 1 1 Graphite seal 2 2 Seal holder 3 3 Seat seal 4 4 Seal centering  Page 52 ,{52u Packaging and Transport 52 52 14 Packaging and Transport 15 Storage 16 Disposal ! Dispose of the device and packaging in an environmentally friendly manner. WARNING! fJT Damage to the environment caused by device components contaminated with media. ZSO0 Observe the relevant disposal and environmental protection regulations. Note: la Observe national waste disposal regulations. Operating instructions: Order no. 805856 NOTE! la Transport damage! Inadequately protected equipment may be damaged during transport. " " During transportation protect the device against moisture and dirt in shock-resistant packaging. " " Avoid temperatures above or below the permitted storage temperature. NOTE! la Incorrect storage may damage the device. Store the device in a dry and dust-free location! Storage temperature.  20 - + 65 C  INCLUDEPICTURE "http://www.google.com/images/infowindow/iws_n.png" \* MERGEFORMATINET   INCLUDEPICTURE "http://www.google.com/images/infowindow/iws_n.png" \* MERGEFORMATINET   INCLUDEPICTURE "http://www.google.com/images/infowindow/iws_w.png" \* MERGEFORMATINET   INCLUDEPICTURE "http://www.google.com/images/infowindow/iws_e.png" \* MERGEFORMATINET   INCLUDEPICTURE "http://www.google.com/images/infowindow/iws_s.png" \* MERGEFORMATINET   INCLUDEPICTURE "http://www.google.com/images/infowindow/iws_s.png" \* MERGEFORMATINET   INCLUDEPICTURE "http://www.google.com/images/infowindow/iws_c.png" \* MERGEFORMATINET   INCLUDEPICTURE "http://www.google.com/images/infowindow/iw_n.png" \* MERGEFORMATINET   INCLUDEPICTURE "http://www.google.com/images/infowindow/iw_n.png" \* MERGEFORMATINET   INCLUDEPICTURE "http://www.google.com/images/infowindow/iw_w.png" \* MERGEFORMATINET   INCLUDEPICTURE "http://www.google.com/images/infowindow/iw_e.png" \* MERGEFORMATINET   INCLUDEPICTURE "http://www.google.com/images/infowindow/iw_s0.png" \* MERGEFORMATINET   INCLUDEPICTURE "http://www.google.com/images/infowindow/iw_s0.png" \* MERGEFORMATINET   INCLUDEPICTURE "http://www.google.com/images/infowindow/iw_c.png" \* MERGEFORMATINET   INCLUDEPICTURE "http://www.google.com/images/logo_smallest.png" \* MERGEFORMATINET  틟Se: " Zuflligkeiten und Ereignisse, die bei Montage, Betrieb und Wartung der Gerte auftreten knnen.  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